Common problems with the Volvo S60: What to look out for

Discontinued now in the UK, the Volvo S60 is a mid-size sports saloon car designed to look like a coupe. Whether you drive a new S60 with advanced engineering or an older model, the S60 is well-regarded for its safety features, comfort and reliable performance.

However, like all vehicles, it can be prone to wear and tear, making it a good idea for current and prospective owners to be aware of common issues and know where to source reliable new or used Volvo S60 parts for repairs and upgrades.

We’ll cover the most frequent issues drivers and owners report with the Volvo S60, offer solutions and give our verdict on whether it’s a reliable choice of car.

What are the most common problems with the Volvo S60?

While it’s generally considered a safe and solid option, the Volvo S60 has its fair share of issues. Here are some of the most commonly reported problems:

Transmission issues

Some S60 models, particularly those with the Geartronic automatic transmission, have been known to experience rough shifting, a delay in engaging gears or erratic gear changes. These problems tend to be related to low transmission fluid levels, worn-out clutch packs or faulty solenoids.

Solution: Check the transmission fluid level and top it up using the recommended fluid type if needed. If it looks discoloured or contaminated, it may be time for a flush and a filter replacement. Inspect the transmission for worn-out clutch packs or solenoids and replace them if necessary. If you find you have further issues, or the damage is extensive, it may be time for a replacement gearbox.

Electrical problems

Electrical issues tend to be a common complaint about the S60. Problems with the infotainment system, unreliable dashboard displays and faulty sensors are among the most frequent. Wiring issues, bugs with the software or component failures generally cause this kind of issue.

Solution: A software update from a Volvo dealer can often fix these sorts of issues. If you’re confident about doing it yourself, check the wiring harnesses and connections for signs of loose connections, damage or erosion and replace as needed. You can also use a diagnostic scanner to check for fault codes, which might provide clues as to what’s causing issues. Sometimes, replacing the electronic control units, such as the body control module or central electronic module, can help resolve issues.

Brake system faults

The S60 has had reported problems with its braking system, including issues with the ABS control module and handbrake. The Model year 2023 Volvo S60 vehicles produced in 2022 were affected by this issue, leading to a recall.

Solution: Check if your Model year was subject to a recall for the issue and make sure any software updates are installed.

Engine troubles

Engine-related issues with the S60 have included stalling, misfires, overheating and some instances of fire. Common causes are faulty spark plugs, ignition coils or fuel injectors, and problems with the mass airflow sensor or a clogged air filter. A cracked radiator hose can also lead to coolant leaks and overheating.

Solution: Keep your S60 well-maintained with regular checks and timely replacement of faulty parts. Check coolant levels regularly, too. In a worst-case scenario, you may be looking at a replacement engine.

Issues with suspension and steering

Wear and tear can cause suspension parts to wear out, including shocks, struts, strut mounts, control arm bushings and trailing arm bushings. Suspension components that are damaged or leaking, along with loose or worn-out tie rods or ball joints, can lead to a rougher ride, uneven tyre wear and poor handling.

Solution: Make sure you regularly inspect and replace any worn-out suspension components and inspect the steering system too, focusing on tie rods, ball joints and the power steering system.

Airbag and seatbelt issues

Some S60 models have had problems with the airbags failing to deploy, particularly due to faulty wiring harnesses in the front seats or a short circuit, which may trigger a warning message. Front seat belts have also caused problems by separating from the buckle, plus front electric seats not being fitted properly,

Solution: Check for any recalls related to the issue above, including those in 2015 and 2016, and make sure any necessary replacements are made.

Oil leaks

Leaks from the rear main oil seal or turbo drain tube can be common in the S60. Leaks can reduce your engine’s performance and even cause engine fires.

Solution: Regularly inspect your vehicle for oil leaks around the sump and replace any faulty seals or tubes as you need to.

Problems with the door and bonnet locks

Some owners have reported issues with the S60 door locks popping up or the bonnet opening intermittently and unintentionally. The locking mechanism in these cases is usually worn out.

Solution: Replace any faulty locks

Movement in the front seats

A few S60 models have had issues with electric front seats moving even when they’re locked into place. This is usually due to worn-out seat stoppers.

Solution: Replace the seat stoppers.

Fuel leaks

High-pressure fuel lines have been known to leak in some models, posing a fire risk.

Solution: Inspect the fuel lines regularly and replace any damaged components.

Is the Volvo S60 a reliable car?

Car experts tend to think so. The Volvo S60 finished ninth out of 25 cars in the executive car class in a recent What Car? Reliability Survey, while Volvo was ranked 15 out of 32 brands for reliability. With regular maintenance, the S60 can serve you well for years, offering good fuel efficiency and solid safety features.

Are Volvo S60s expensive to maintain?

The average annual repair cost of a Volvo S60 in the UK is estimated to be somewhere between £400 and £700. A full service at a dealer is usually around £300 to £400. Older S60s may cost more, but using an independent garage and searching for good deals on new and used S60 parts can help you save money.

As with all cars, costs increase if major components like a replacement engine or gearbox are needed, but regular maintenance and addressing any issues early on can help keep repair costs lower.

Why was the Volvo S60 discontinued?

Volvo discontinued the S60 because of declining sales compared to competitors like the BMW 3 Series and Mercedes-Benz C-Class. Produced in Ridgeville, South Carolina, S60 production ended in June 2024 after nearly 25 years. Despite being a reliable option, it never sold more than 20,000 units annually, so Volvo turned its attention to the more profitable all-electric EX90 SUV. Nonetheless, the S60 remains a popular car choice in the used market.